Robot body-in-white online inspection system

• 详细介绍
• 详细参数

• 详细介绍

  In order to ensure the stable quality of their production process, manufacturers in all industries need to regularly inspect the parts they produce. For this purpose, traditional metrology solutions-arrange coordinate measuring machines, gages or so-called "camera tunnels" that have been part of the manufacturing process for many years. Recently, a new type of detection method has emerged: Flexible Measurement System (FMS).

  FMS advantage

  
  

     A flexible measurement system (FMS) consists of four main components. A standard industrial robot carries a precision small-range sensor close to multiple features to measure each product component, thereby effectively providing a measurement information bag (a FMS device contains multiple robot/sensor systems). Using an appropriate measurement interface, you can view the collected measurement data, compare with CAD data, balance pass/fail criteria, analyze with SPC software, and so on.

  
  

  Compared with traditional metrology methods, an FMS usually has the following advantages:

  • Shorter measurement cycle (depending on the speed of the robot)

  • Enhanced measurement flexibility (through robot programming)

  • 100% inspection capability (system installed along the production line)

  • Durability of the workshop floor environment (the system is composed of sturdy industrial components)

  
  

  Dynalog advantage-performance

     DynaCal, as a leader in the field of robot calibration solutions, has developed a unique and patented calibration method for the special purpose of FMS applications: DynaFlex solution. In short, the purpose of the DynaFlex calibration solution is to convert an off-the-shelf industrial robot into a precision measuring instrument. In other words, without calibration, FMS simply does not exist. In fact, the DynaFlex correction routine works obviously behind the scenes: it automatically compensates for any deviations of the robot to have a minimal impact (if any) on the cycle time.

     More specifically, the DynaFlex calibration solution has two main functions: (1) to ensure the repeatability of the FMS, regardless of temperature changes and environmental changes, and (2) to give the FMS true volumetric absolute accuracy. A relatively calibrated FMS allows monitoring of any changes in a specific production process. In this aspect of absolute calibration, FMS goes a step further because it provides measurement data that can be directly compared with CAD data. The DynaFlex calibration system also has the ability to automatically repair unexpected "crashes" of FMS and routine repairs of robots or sensors without operator intervention.

  
  

  Dynalog advantage-compatibility

  Based on your rich manufacturing experience, you may prefer a certain robot brand, be more familiar with a specific sensor type, and have standardized a specific measurement interface. Due to the worldwide acceptance of DynaFlex, the DynaFlex FMS solution is compatible with a wide range of robots, sensors and metrology interface brands. (The complete list is on the back). When you choose FMS components as a customer, you may be more willing to consider these factors, such as local support, price, performance, additional training, spare parts, etc. Regardless of the mix of components, DynaFlex can provide a high-performance fully integrated FMS solution.

  
  

  DynaFlexTM system features standard FMS performance

  • Relative calibration (temperature compensation): ±0.150 mm

  • Absolute calibration (volume type): ±0.250 mm

  • Test temperature range: 10℃-40℃

  • Cycle (each robot/each measurement)

  
  

  Measurement capability

  • Feature positioning

  •Characteristic Parameters

  • Clearance

  • Contour

  •angle

  • Surface point

  • Edge position

  •and many more

  
  

  Application

  • Body-in-white measurement

  • Parts

  • Back room measurement

  • Bottom measurement

  • Pallet inspection accuracy

  • Aviation components

  • Automated body connection

  
  

  Compatible with brand customer robots

  • ABB

  • Comau

  • Daihen

  • FANUC

  • Hyundai

  • Kawasaki

  
  

  Sensors and probes

  • LMI (3D Vision)

  • Perceptron (3D Vision)

  • Servo-Robot (SRI) (3D Vision)

• 详细参数

• 产品特色

  因用于机器人各方面应用且与大多数机器人类型兼容，AutoCal系统可以检测出机器人自身构造和工具中心点（TCP）的 突然改变或偏离，并且该系统无需人为干涉就自动地更正这些误差。

  AutoCal系统-Dynalog的先进水平校准技术，Dynalog是机器人单元标定技术的世界领导者。它的主流产品DynaCal 系统，被应用于离线的机器人单元校准，并作为最精确的和技术先进的机器人校准程序为许多机器人制造商和终端使用者所接受。AutoCal 系统将已证实的DynaCal校准技术结合到一个在线的全自动系统中，该系统专为程序控制和复原而设计的，价格低廉。

• 详细介绍

  AutoCal系统提供在线的机器人校准方案，旨在快速和自动地保证机械设备的工作性能。因用于机器人各方面应用且与大多数机器人类型兼容，AutoCal系统可以检测出机器人自身构造和工具中心点（TCP）的 突然改变或偏离，并且该系统无需人为干涉就自动地更正这些误差。这意味着不用猜测哪里会出错，不用浪费宝贵时间在机器人程序重复校准上，产品品质无任何损失。

  AutoCal系统-Dynalog的先进水平校准技术，Dynalog是机器人单元标定技术的世界领导者。它的主流产品DynaCal 系统，被应用于离线的机器人单元校准，并作为最精确的和技术先进的机器人校准程序为许多机器人制造商和终端使用者所接受。AutoCal 系统将已证实的DynaCal校准技术结合到一个在线的全自动系统中，该系统专为程序控制和复原而设计的，价格低廉。