Robot calibration equipment

• 详细介绍
• 详细参数

• 详细介绍

  In today's highly competitive global market, manufacturers increasingly rely on industrial robots to enhance flexibility and adaptability in production processes. However, achieving efficient and precise execution of production tasks (such as spot welding, sealing, arc welding, assembly, water jet cutting, etc.) requires extensive manual programming, leading to reduced flexibility. DynaCal provides the solution to this challenge.
  The Problem
  For years, robots have typically been programmed manually by specialized technicians, a practice that remains widespread today. The reasons are:
  Actual manufactured robots do not perfectly match their designs;
  Each robot arm has minor manufacturing variations;
  Tool Center Point (TCP) installations deviate from design specifications;
  Fixtures are not positioned exactly as designed.
  These discrepancies render modern computer-assisted technologies for offline programming or robot cell replication often ineffective, necessitating manual adjustments.
  
  
  
  The Solution – DynaCal
  The DynaCal Robot Cell Calibration System, developed by DynaLog, addresses these issues by:
  Precisely measuring and automatically identifying discrepancies in robot cells (robot, TCP, fixtures) through advanced mathematical algorithms;
  Compensating for these variations.
  DynaCal enables automated robot design, facilitating rapid and accurate commissioning, repairs, modifications, and updates for both new and existing production lines.
  Key Features
  Offline Programming: Offline-generated robot programs can be directly downloaded to the factory floor without manual adjustments.
  Robot Cell Replication: Programs created for a specific robot cell can be accurately applied to duplicate cells.
  Robot Cell Relocation: Entire robot cells can be moved from integrator facilities to end-user factories.
  Robot Maintenance: Preventive maintenance and collision recovery can be performed with minimal downtime.
  Additional Tools: Mirroring robot cells, uploading programs to simulation systems, updating robot controller motion corrections, etc.
  DynaCal Enhances Manufacturing Competitiveness
  Faster commissioning of new production lines;
  Improved flexibility: Programs can be easily swapped, updated, and modified;
  Complete program transfers executed in minimal time;
  Deployment of automation in higher-precision applications;
  Significant reduction in production downtime.
  Keys to DynaCal's Success
  High-Precision Calibration: Ensures robot cells align with design specifications;
  User-Friendly Operation: Standalone PC solution with an intuitive drag-and-drop interface;
  Versatility:
  Patented hardware (direct PC connection) is rugged and compact;
  Complete DynaCal system is portable, smaller than a briefcase;
  Compatible with nearly all industrial robot brands and simulation software;
  Works with most standard measurement devices.
  DynaCal is designed for shop floor environments where ease of use and operational speed are essential.
  

  
  

• 详细参数

  System Compatibility
  Measurement Systems
  The DynaCal system includes its own measurement hardware (see Hardware Specifications below) while its software remains compatible with various other measurement systems.
  
  
  
  Typical DynaCal™ System Setup
  Simulation Software
  The DynaCal system is compatible with all types of offline programming and robot simulation software, including:
  Rob CAD (Tecnomatix/Siemens)
  IGRIP (Delmia and CENIT)
  Workspace (Flow)
  "G-code" conversion software (e.g., Robotmaster)
  Robot Brands
  DynaCal software supports major global robot brands with an extensive library of robot modules and controller languages, compatible with:
  ABB
  Comau
  CRS
  FANUC
  Hyundai
  Kawasaki
  KUKA
  Mitsubishi
  Motoman/Yaskawa
  Nachi
  OTC Daihen
  Panasonic
  PUMA
  REIS
  Staubli
  Hardware Specifications
  Operating System: Windows 95, 98, ME, 2000, NT, XP, or VISTA
  PC Connection: RS-232 or USB 1.0/2.0 (adapter required)
  Resolution: <0.015mm
  Accuracy: ±0.150mm
  Measurement Range: 3m radius spherical
  Dimensions: 10cm×10cm×10cm
  Weight: <1kg
  Software Features
  Calibration
  Calibrate robot, TCP, and fixtures (60OFAI alignment)
  Calibrate base applications
  Calibrate multi-axis positioners or linear tracks
  Single-step calibration of entire robot cells
  Generate unique "signature" files for each robot cell
  Compensation
  Forward or backward compensation of robot programs
  Download offline programs (compensated from simulation to actual shop floor)
  Upload offline programs (compensated from shop floor to simulation system)
  Clone (compensate from one physical cell to its replica)
  Mirror (compensate from one physical cell to its mirrored counterpart)
  Relocate (transfer between different shop floors)
  Maintenance (compensate physical cells after collisions or repairs)
  Additional Features
  Direct entry option as compensation alternative
  DynaCal Maintenance Module (rapid robot recovery)
  Manufacturer-specific version - IdentiCal™
  Performance Test Module (measures joint backlash, repeatability, and accuracy)
  
  IdentiCal™ Interface for Robot Manufacturers
  

• 产品特色

  因用于机器人各方面应用且与大多数机器人类型兼容，AutoCal系统可以检测出机器人自身构造和工具中心点（TCP）的 突然改变或偏离，并且该系统无需人为干涉就自动地更正这些误差。

  AutoCal系统-Dynalog的先进水平校准技术，Dynalog是机器人单元标定技术的世界领导者。它的主流产品DynaCal 系统，被应用于离线的机器人单元校准，并作为最精确的和技术先进的机器人校准程序为许多机器人制造商和终端使用者所接受。AutoCal 系统将已证实的DynaCal校准技术结合到一个在线的全自动系统中，该系统专为程序控制和复原而设计的，价格低廉。

• 详细介绍

  AutoCal系统提供在线的机器人校准方案，旨在快速和自动地保证机械设备的工作性能。因用于机器人各方面应用且与大多数机器人类型兼容，AutoCal系统可以检测出机器人自身构造和工具中心点（TCP）的 突然改变或偏离，并且该系统无需人为干涉就自动地更正这些误差。这意味着不用猜测哪里会出错，不用浪费宝贵时间在机器人程序重复校准上，产品品质无任何损失。

  AutoCal系统-Dynalog的先进水平校准技术，Dynalog是机器人单元标定技术的世界领导者。它的主流产品DynaCal 系统，被应用于离线的机器人单元校准，并作为最精确的和技术先进的机器人校准程序为许多机器人制造商和终端使用者所接受。AutoCal 系统将已证实的DynaCal校准技术结合到一个在线的全自动系统中，该系统专为程序控制和复原而设计的，价格低廉。