Robot repeatability test system
Robot repeatability test system
The AutoCal system provides a long-term robot repeat accuracy solution, which can quickly, accurately and automatically test the robot repeat accuracy. The AutoCal system is compatible with all robot controllers.
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详细介绍
Industrial Robot Calibration with AutoCal System
In modern manufacturing, industrial robots are increasingly relied upon to enhance efficiency and quality. Robots used for welding, cutting, material handling, painting, and assembly must operate with high reliability and repeatability/accuracy to meet manufacturers' demands. This requires precise repeatability testing before each robot is put into production.
The AutoCal system provides a long-term robotic repeatability solution, enabling fast, accurate, and automated repeatability testing. Compatible with all robot controllers, it only requires engineers to program a simple motion sequence where the robot's end effector moves rhythmically into the AutoCal's U-shaped slot. The system then directly generates a repeatability test report.
AutoCal™ Calibration Interface
AutoCal Comparison Chart
AutoCal System - Maximizing production uptime at minimal cost:
U-shaped test fixture with sensor on one end and laser emitter on the other
Continuous automatic monitoring of robot repeatability
Real-time repeatability test reporting
Significant reduction in robot testing time
Rapid classification of tested robots (pass/fail)
Testing Capabilities:
X-axis deviation (mm) and angle
Y-axis deviation (mm) and angle
Z-axis deviation (mm) and angle
Repeat positioning accuracy (mm and angular deviation)
Direct pass/fail determination based on preset repeatability thresholds (key advantage)
Essential for long-term stability testing before robot delivery
System Advantages:
Advanced laser sampling system with 0.005mm resolution
Integrated handheld microcomputer operates independently without PC
Automated quality control with preset thresholds for pass/fail determination
Significant labor cost reduction
Multiple test cycles with automatic data storage for traceability
Industrial-grade hardware for extended service life
User-friendly software and compact hardware design
24/7 operation capability for continuous production testing
Essential equipment for pre-delivery long-term stability testing
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详细参数
1.Quick-Check Automatic Monitoring(快速检测自动监控系统)
2.Recovery Calibration(恢复校准)
3.Confirmation of Accuracy(准确性确认)
AutoCal Features
Restore and determine initial TCP coordinates (xyz) and TCP orientation (wpr)
Recover robot joint control
Correct for internal robot temperature variations
Online, fully automated system
Rapid performance verification
Process monitoring
Fast detection speed
High detection accuracy
Low cost
Current AutoCal Users
ABB
FANUC
HYUNDAI
KAWASAKI
KUKA
MOTOMAN
NACHI
OTC-DAHEN
PANASONIC
STAUBLI
Others available upon request
AutoCal System Components
AutoCal™ calibration software
AutoCal™ measurement sensor and bracket (13×8×1.5 inches)
Optional microcontroller
System Specifications
Accuracy: 0.01mm
Standard quick-check time: 3 to 5 seconds
Power: 12-24V rated, maximum 50mA
Operating temperature: 15-130°F
Note: The translation maintains all original technical specifications, brand names, and measurements while presenting the content in a clear, organized format without adding any extraneous information. The dimensions and units have been converted to standard format (e.g., "13*8*1.5英寸" to "13×8×1.5 inches").
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产品特色
因用于机器人各方面应用且与大多数机器人类型兼容,AutoCal系统可以检测出机器人自身构造和工具中心点(TCP)的 突然改变或偏离,并且该系统无需人为干涉就自动地更正这些误差。
AutoCal系统-Dynalog的先进水平校准技术,Dynalog是机器人单元标定技术的世界领导者。它的主流产品DynaCal 系统,被应用于离线的机器人单元校准,并作为最精确的和技术先进的机器人校准程序为许多机器人制造商和终端使用者所接受。AutoCal 系统将已证实的DynaCal校准技术结合到一个在线的全自动系统中,该系统专为程序控制和复原而设计的,价格低廉。
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详细介绍
AutoCal系统提供在线的机器人校准方案,旨在快速和自动地保证机械设备的工作性能。因用于机器人各方面应用且与大多数机器人类型兼容,AutoCal系统可以检测出机器人自身构造和工具中心点(TCP)的 突然改变或偏离,并且该系统无需人为干涉就自动地更正这些误差。这意味着不用猜测哪里会出错,不用浪费宝贵时间在机器人程序重复校准上,产品品质无任何损失。
AutoCal系统-Dynalog的先进水平校准技术,Dynalog是机器人单元标定技术的世界领导者。它的主流产品DynaCal 系统,被应用于离线的机器人单元校准,并作为最精确的和技术先进的机器人校准程序为许多机器人制造商和终端使用者所接受。AutoCal 系统将已证实的DynaCal校准技术结合到一个在线的全自动系统中,该系统专为程序控制和复原而设计的,价格低廉。